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This DIY Vintage Looking Coat Rack Repurposed From Old Bed Rails [DIY COAT RACK] can also easily be done using repurposed pallet wood. I couldn't see tossing perfectly good pieces of thick wood away and had a request for a long coat rack. The timing was perfect. I took the old varnish off the bed rails with a dewalt brand 4" flapper disc and it worked like a charm. Once all the old varnish was removed I cut 45 degree matching bevels in the adjacent ends of the pieces of wood so they would fit together. I then pre-stained the fresh pieces of wood and let dry for about 45 minutes. I then stained them with walnut stain. Once the walnut stain was dry I measured the length of the coat rack and spaced the hangers out accordingly. I used my stud finder to find some the studs to screw into then screwed it to the wall. The customer was very happy with the results. This was a fun little unique project. I always get satisfaction from making stuff out of material that may have otherwise been thrown away.
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I first removed the woodscrews that secured that secured the smaller rail to the larger rail. They were square head screws and I was able to set them all aside for use for another project for another day.
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I used a hammer and crow to pry off the smaller rail from the larger one.
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I gently pried the smaller one off as it was wood glued on as well. I tried not to gouge the larger piece.
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These smaller scraps got put to use for backyard bonfire starter kindling.
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These dewalt brand flapper discs are around $8 or $9 at Lowe's. They are good for metal but also work really well for varnish removal on wood. You can get them for cheaper at this paid amazon link:
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I used the wheel in conjunction with my hand held electric angle grinder.
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This worked like a charm and had all the varnish off the old boards in no time. Way quicker than and electric sander.
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This is what they looked like about 20 minutes after starting.
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The guy at Lowe's told me about using pre-stain before staining my various wood projects and it really makes a difference.
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I gave the boards one nice coat of Minwax brand pre-stain.
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I let them dry for about 30-45 minutes.
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This is the stain that I used on the boards. I love this Varathane Dark Walnut Wood Stain
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I gave the boards a nice coat of stain.
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I let them dry overnight as it was getting late anyway.
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The next day I cut 45 degree cuts in the ends of the boards so they would mate up nicely with each other.
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These are the hangers that I mounted to the boards.
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I used these black wood screws to mount the hooks.
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This was the final product. Fun project to make.
Woodworker's Treasure Chest: https://b51238owaxdtfzc52ejrvrcub7.hop.clickbank.net/
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